Regenerative Battery Charging And Discharging Tester 1000V 200A 2CH
Battery Performance Testing Equipment
Technical Specification
Product model: AWT-1000/040-200-2CH
(Energy Feedback Type)

I. System Overview
The 1000V200A series power battery performance testing system is an independently developed, high-precision AC/DC power processing system with bidirectional single-channel and multi-channel capabilities, controlled by a computer-based remote monitoring and processing platform. Utilizing the bidirectional nature of electrical infrastructure (capable of both transmitting and receiving electrical energy), the system meets the requirements for unidirectional and bidirectional load power transmission, enabling precise grid-fed control of load energy. The feeding process involves no power consumption by resistive loads, significantly reducing energy losses associated with traditional resistive discharge methods. This product is suitable for electrical performance testing of various battery types—including lithium-ion batteries, lead-acid batteries, and special liquid batteries—for applications such as capacity testing, cycle life evaluation, operational condition simulation, and overcharge/over-discharge tolerance testing. It also supports aging tests for electronic loads, including charger aging assessments.
1 System Functions
- Battery pack capacity test;
- Pack charge/discharge characteristic test;
- Battery pack charge/discharge efficiency test;
- Battery pack charge retention and recovery capability test;
- Battery pack cycle life test,inter-channel cycle test.
- Battery pack temperature characteristics test;
- Battery pack DC internal resistance test;
- Battery pack pulse charging/discharging test;
- Battery pack operating condition simulation test;
- Battery pack overcharge and over-discharge rate tolerance test.
2 System Topology

3 System Advantages
- Highly efficient implementation of electricity feed-back to the grid;
- The patented-grade common DC bus topology enables energy conversion between channels on the DC side.
- The power control scheme employing DSP + IGBT enables high-speed and precise energy regulation.
- A marginally flexible real-time power control algorithm ensures stable and reliable equipment operation.
- The output voltage, current, and power range are configurable, compatible with batteries of various specifications and models.
- 25-year design life for the entire hardware (all equipment models utilize imported IGBTs and thin-film capacitors to ensure product quality);
- The access communication employs adaptive technology, eliminating the need to distinguish grid phase sequences.
- Advanced software phase-locking control technology, with active rectification and inversion achieving total harmonic distortion (THDI) ≤5%.
- Advanced features such as automatic binding of test process files upon QR code scanning, instant test initiation, automated failure detection for batteries, and real-time data retrieval with synchronized process files across multiple LAN-connected computers significantly enhance battery production automation.
II. Equipment Parameters
| Order Number | Name of Index | Reference Range/Precision Requirements | Remarks |
|---|---|---|---|
| Key Technical Parameters | |||
| 1 | Unit type | AWT-1000/040-200-2CH | |
| 2 | Number of channels | 2 | Channel/Per Cabinet(number of channels customizable) |
| 3 | Single-Channel rated power | 200kW | Supports full-power output |
| 4 | The rated power of a single cabinet | 400kW | Supports full power output; other power levels customizable |
| 5 | Output voltage range | 40~1000V | Supports 0V charging |
| 6 | Output voltage accuracy | ±0.05%FS | Other high-precision requirements customizable upon request |
| 7 | Output current range | ±200A | Charge/discharge per channel: 0–200 A |
| 8 | Output current accuracy | ±0.05%FS | Other high-precision requirements require customization. |
| 9 | Energy Feedback Mode | Hierarchical energy recycling using alternating and direct current | Prioritizes energy recycling between channels on the DC side; only when internal balance cannot be achieved, energy conversion with the power grid is performed. |
| 10 | Energy feedback efficiency | 95% | Fully charged or discharged. |
| Device Input Parameter | |||
| 11 | Equipment operating voltage | AC380V±15% | Three-phase five-wire system (ground resistance no greater than 5 Ω) |
| 12 | Device operating frequency | 50Hz±2Hz | |
| 13 | Power factor | 99% | loaded to capacity |
| 14 | Current Harmonic Distortion (THD) | ≤5% | loaded to capacity |
| 15 | Input Protection | Power grid under-voltage protection | |
| 16 | Power grid overvoltage protection | ||
| 17 | Power grid overcurrent and overload protection | Including overcurrent protection for circuit breakers | |
| 18 | Power grid input phase loss protection | ||
| 19 | Power grid frequency anomaly protection | ||
| 20 | Transformer Overtemperature Protection | ||
| 21 | Lightning protection | Including lightning protection devices | |
| 22 | Preventing the Island Effect | ||
| Output Parameter of the device | |||
| 23 | Continuous sampling interval | ≤10ms | Current and voltage acquisition |
| 24 | Output voltage resolution | 0.1mV | |
| 25 | Output current resolution | 0.1mA | |
| 26 | Output Power Resolution | 0.1W | |
| 27 | Output Protection | Undervoltage Protection | |
| 28 | Overvoltage Protection | ||
| 29 | Short-Circuit Protection | ||
| 30 | Overheat Protection | ||
| 31 | Reverse Connection Protection | ||
| 32 | overcurrent protection | ||
| 33 | Channel Communication Abnormal Protection | The communication connection was automatically disconnected due to an anomaly. | |
| 34 | power-off protection | The contactor automatically opens when the power is cut off. | |
| 35 | Emergency Stop Protection | Including an emergency stop button | |
| 36 | Parallel connection method | Supports channel paralleling | Number of parallel channels ≤ 10, parallel current ≤ 2000 A. |
| Other Parameters | |||
| 37 | Cooling-down method | Forced air cooling | |
| 38 | Levels of protection | IP20 | |
| 39 | Device noise | ≤75dB | measured from 1 meter away |
| 40 | Lightning protection rating | Level 2 | |
| 41 | Input method | Top Inlet | - |
| 42 | Qualification method | Bottom outlet | Customizable |
| 43 | Output interface | Output crimping lug | Customizable |
| 44 | BMS CI | Each channel contains one CAN communication channel. | Optional other communication methods supported |
| 45 | Cabinet color | Jiuyuan Standard Cabinet Color Scheme | Customizable |
| Operating Requirement | |||
| 46 | Above sea level | ≤1000m | |
| 47 | End-use temperature | -10℃~45℃ | |
| 48 | Set humidity | 0~90%RH | No water vapor condensation |
| 49 | Storage Temperature | -20℃~50℃ | |
| 50 | Installation Environment | The installation and usage location is free from strong vibrations or impacts, and there is no significant electromagnetic interference. | The induced intensity of the external magnetic field shall not exceed 0.5 T, and the installation vertical tilt shall not exceed 5%. |
| 51 | Service Environment | No explosion-hazardous media; free from corrosive metals, harmful substances that damage insulation, and conductive media; mold presence is strictly prohibited. | |
III. Software Features